6 Steps on How to Replace the Entire Suspension System of a Hard Hat

fall protection

Maintaining your hard hat’s suspension system is crucial for safety and comfort. Follow these steps to replace the entire suspension system. For a visual guide, refer to this YouTube video. 

Materials Needed: 

  • Replacement suspension system compatible with your hard hat model 
  • Clean cloth or wipes 

    Steps: 

    1. Prepare the Hard Hat: 

    • Clean the hard hat shell with a clean cloth or wipes to remove any dirt or debris.

    2. Remove the Old Suspension System: 

    • Locate the suspension attachment points inside the hard hat. These are typically found at the front, back, and sides. 
    • To remove the old suspension, gently push the clips or tabs at the attachment points inward to release them from the shell. 
    • Carefully remove the entire suspension system from the hard hat shell. 

    3. Prepare the New Suspension System: 

    • Take the new suspension system out of its packaging. Ensure it matches your hard hat model and size. 
    • Adjust the suspension system if necessary, according to your head size. 

    4. Install the New Suspension System: 

    • Align the new suspension system with the attachment points inside the hard hat shell. 
    • Starting with the front attachment point, push the clips or tabs into the corresponding slots on the shell until they click into place. 
    • Repeat this process for the side and back attachment points, ensuring each point is securely fastened. 

    5. Adjust the Fit: 

    • Once the new suspension system is installed, place the hard hat on your head. 
    • Adjust the suspension system for a comfortable and secure fit. Ensure the headband and any adjustment straps are properly positioned. 

    6. Final Inspection: 

    • Check that the new suspension system is firmly attached and that there are no loose parts. 
    • Ensure the hard hat fits comfortably and securely on your head. 

    Tips: 

    • Regularly inspect your hard hat and suspension system for signs of wear and tear. 
    • Replace the suspension system immediately if it shows any signs of damage or if it no longer fits properly. 
    • Follow the manufacturer’s guidelines for maintenance and replacement to ensure maximum safety. 

    For a detailed visual guide, watch this YouTube video. 

    Tags: Fall protection, Hard hats, Head protection, Head wear, Safety